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How are Pickleball Paddles Made? Materials?

Active retired women playing pickleball outdoors.

Pickleball is a fun and social sport that combines elements of ping-pong, tennis, and badminton for an activity that can be enjoyed indoors as well as outdoors. This sport is played with pickleball paddles, which are made specifically for it. Pickleball paddles can be made from various materials that include carbon fiber, aluminium, and polymer.

They are made in four steps, each of them essential for making high-quality paddles that ensure a successful game. This article will discuss how pickleball paddles are made while also looking closely at the materials used. Let’s jump right into it!

Pickleball Paddle Configuration

Play Paddles Gen 2 Indoor/Outdoor Pickleball Paddle - USAPA Approved - Carbon Fiber and Polymer Honeycomb Composite Core - Hyper-Grip™ Surface and Graphite Face - Cushioned Grip Handle

First, let’s quickly look at the different parts of the pickleball paddle, and their importance to the overall design of the paddle.

Face and Core

The main body of a pickleball paddle has two parts: the core and the face. The core is about three to four centimeters thick and makes up the paddle’s base. The face, or facing material, is the layer that covers the core on both sides.

It prevents damage while also adding unique attributes to the paddle. That’s it, really. Although the pickleball paddle is fairly simple, a lot of thought goes into making it, as well as what materials should be used.

Pickleball Paddle Materials

Pickleball paddle and balls beside the net.

The materials used in the manufacture of pickleball paddles vary from one manufacturer to the next. Also, the face and core are made from different materials.

The Core

The core of a pickleball paddle is typically made of one of three materials. They are:


This material gives pickleball paddles the most control while playing, though they are less powerful than paddles made of the other two materials. Aluminium paddles are quite popular with many players preferring them.


This is the most popular material used to make pickleball paddles. Manufacturers use a honeycomb design that is soft and spaced out, so players get enough tension for powerful shots.

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Because of the design of Nomex pickleball paddles, they are much denser and offer players great control during play. These paddles are more durable but tend to make more noise when used.

The Face

Pickleball paddle faces are also made from various materials that offer different attributes. They are:

Carbon Fiber

Carbon fiber is quite lightweight and responsive, and gives players excellent ball control. Although they’re more durable, this material makes the face less powerful than other options.


Graphite is a popular material that is responsive and lightweight. However, paddles made with graphite can be difficult to find and are expensive.


Fiberglass is the most commonly used material for pickleball paddles. These paddles aren’t as durable but are quite good when it comes to power and control. Most paddles are made using one of these three materials as the core.

This core material is then covered with one of these facing materials. Sometimes, aluminium and polypropylene are also used to make pickleball paddles, but less often than the three mentioned above.

Pickleball Paddle Manufacture

HEAD Radical Elite Pickleball Paddle

There are four steps involved in making high-quality pickleball paddles:

Step One

First, the materials for the core and face are selected. The materials will be chosen from the ones we discussed earlier. Aluminium is popular because it’s the cheapest material, but it doesn’t make powerful paddles.

Nomex is lightweight and durable, while fiberglass is also commonly used because it’s sturdy and tough. Once the material is selected, the facing material is applied to the paddle’s chosen core. A second layer is applied to make the paddle more attractive while also giving the face more spin.

Step Two

The grip and cap is next, and the paddle’s head will be extended during this step to create the handle. Once the handle and head have been carved out, the grip is attached. A cap is also attached during this step, and it goes on the bottom of the handle.

Quality and specialized foam will then be wrapped around the handle of the paddle to form the grip. This is an important part of the manufacturing process because the grip helps prevent slippage.

Step Three

Next, it’s time to assemble the pickleball paddle’s rim. This is attached by hand onto the handle and serves to keep the paddle together effectively. It also protects the paddle against any damage while playing.

Step Four

The last step is getting the paddle to shops where players can buy them. Alternatively, if people buy the paddles directly from the manufacturers, they are shipped to their homes, along with a warranty for peace of mind.

Final Thoughts

Pickleball is a sport that is becoming more and more popular, and now that you know all about pickleball paddles and how they’re made, you’re ready to join in the fun confidently!